No. |
Model |
QFJ-A1300 |
Unit |
Remark |
1. |
Suitable material | For Plastic film and Paper slitting and rewinding | ||
2. |
Material thickness range | 0.02-0.1 | MM | |
3. |
Machine effective width | 1300 | mm | |
4. |
Guider roller width | 1350 | mm | |
5. |
Unwind diameter | 800 (MAX) | mm | |
6. |
Rewind diameter | 600(MAX) | mm | |
7. |
Max Slitting speed | 200m/min | m/min |
According material |
8. |
Unwind tension range | 10—200 | N | |
9. |
Unwind tension control | constant tension | ||
10. |
Rewind tension control | Taper tension | ||
11. |
EPC | guide with edge | ||
12. |
Correction accuracy/slitting accuracy | ±0.3/±0.2 |
mm |
|
13. |
Correction stroke | ± 70 |
mm |
|
14. |
Coiling method | Center coil, with pneumatic pressure roller | ||
15. |
Feeding method | With shaft loading raw material ,air cylinder lift and down | ||
16. |
Unloading method | Rewinding shaft can both use ,rotate unload(shaft no need unload),also can shaft whole take off | ||
17. |
Unwind paper core | 3 | Inch(mm) |
Paper core |
18. |
Winding paper core | 3 | Inch(mm) |
Paper core |
19. |
Raw material width | 300-1300 | mm | |
20. |
Meter accuracy | ±1/1000 | m | |
21. |
Unwind Tension | 100*1set | N.M | |
22. |
Rewinding Tension | 100*2set | N.M | |
23. |
Traction motor | 5.5 | KW | |
25. |
total power | 6.5 | Kw | |
26. |
voltage | AC 380±5%,50HZ | V | |
27 |
Air source air pressure | 8 | Mpa | |
28. |
Device body color | White | ||
29. | control panel color | black | ||
30. | Waste suction fan | 0.75KW high pressure fan | ||
33. | equipment weight | About 3000 Kg |
Unwinding part
> Unwinding method: The material roll is lifted and lowered by an air cylinder. Conjoined rack, rack thickness 30mm.
> Unwinding correction: The machine adopts an analog correction system to track the edge of the material.
> Deviation adjustment device: The unwinding aluminum guide roller has a longitudinal deviation adjustment device, so that the material can run parallel to the guide roller to the maximum extent, and ensure the winding accuracy and quality.
> Unwinding tension detection: Hall switch, cooperate with pneumatic brake to realize unwinding tension. The unwinding warp is detected by the Hall switch, the output torque is calculated, and the tension is automatically calculated by the PLC.
> Unwinding control: The control of this machine has the functions of starting, stopping, speed regulation, unwinding residual material alarm and unwinding tension adjustment.
> Meter counting: The encoder is used to detect the working length, which has the advantages of high precision and high resolution. Considering the production process requirements, the program design has functions such as accumulative meter counting and automatic shutdown when the number is reached.
>Transition guide roller: Transition drive aluminum roller with diamond-shaped cross line on the surface, which makes the material more smooth and compliant during high-speed operation.
Winding device
>Rewinding method: 3-inch inflatable shaft to realize automatic tension control.
>Rewinding tension: Rewinding tension control adopts magnetic powder clutch, automatic taper tension control, synchronous belt drive
>Back pressure roller: The rewinding contact pressure roller is controlled by a cylinder, and the contact roller pressure is controlled by a precision pressure regulating valve. The contact pressure roller is of steel structure, and the air pressure can be adjusted according to the winding requirements.
>Slitting tool: round knife and flat knife
>Number of round knives: 10 sets each type .
>Drive: The drive part is driven by a high-performance variable frequency motor, combined with a matching variable frequency controller to control the
control to achieve high precision speed.
>Control: The host computer adopts PLC program control, and the man-machine interface sets the operation parameters and monitors the operation status.
>Interface: using touch screen man-machine interface
> This machine adopts high-strength, low-stress steel wallboard with a thickness of 30mm. The wall panel has been relieved of secondary stress and has good stability.
> All the rotating parts of the machine use well-known domestic bearings.
>The mechanical parts of this machine are processed by the machining center and CNC machine tools.
>Emergency stop button and emergency pull switch are installed at the operation place of this machine.
NO. |
Component Name |
Component model |
QTY |
BRAND |
1. |
Correction device |
|
1set |
Bianfu |
3. |
Unwind brake |
200N.M |
1set |
China |
4. |
Hall sensor |
|
1set |
China |
6. |
Rewinding Tension |
100N.M |
1set |
China |
7. |
Drive frequency conversion |
HY series |
1set |
Delixi |
8. |
Traction motor |
5.5KW |
1set |
China |
9. |
touch screen |
MT series |
1piece |
MCGS |
10. |
PLC and its modules |
XMZ series |
1set |
Siemens |
11. |
Cylinder and Solenoid Valve |
|
1set |
Airatc |
12. |
Oil Cylinder |
CHD2F series |
2piece |
China |
13. |
bearing |
|
1set |
Japan SNK |
14. |
rubber roller |
|
Several |
China |
15. |
Aluminum guide roller |
|
Several |
China |
NO. |
Name |
Specification |
QTY |
UNIT |
1 |
oiler |
1 |
piece |
|
2 |
open end wrench |
8-10 |
1 |
piece |
3 |
open end wrench |
12-14 |
1 |
piece |
4 |
open end wrench |
17-19 |
1 |
piece |
5 |
open end wrench |
22-24 |
1 |
piece |
6 |
Allen key |
1.5-10 |
1 |
set(lengthen type) |
7 |
Flat-blade screwdriver |
1 |
piece |
|
8 |
Phillips screwdriver |
1 |
Piece |